The overall technical solution of automatic large scale fish ball processing production line

Mondo Technology Updated on 2024-02-21

The automatic fish ball processing line is realizing the automation and efficiency of fish ball production. The fully automated production line covers all aspects of fish ball processing, from raw material processing to finished product packaging to achieve automated production to ensure high quality, consistency and efficient production of fish balls.

Equipment and processing technology flow

Fish ball production and processing process:

Remove the fish head, remove the fish scales, remove the middle bone, separate the fish bones, fish meat, fish ball beating, fish ball forming machine, curing air trunk line.

Quick-freezing line, automatic quantitative packaging line, etc., with conveying and lifting equipment, can realize continuous assembly line operation, actual standardized operation.

Automatic fish head removal machine: In order to make full use of raw material resources, automatic fish head removal is selected to not hurt the fish head. It is convenient for post-processing and does not affect the quality.

High-pressure water descaling machine: Remove the scales of a variety of fish by water pressure, and remove the fish scales cleanly, without damaging the skin and fins.

Automatic Fish Bone Removal Machine: Automatically removes the fish bones, takes out two pieces of fish meat, and divides them evenly and accurately. It is suitable for processing a wide range of fish of different sizes.

Fish Bone Separator: Through the fish bone separator, the fine spines in the fish meat are separated, and the pure fish meat without fine spines is collected. The processed fish balls are suitable for all ages.

Fish ball beater: The net fish meat collected by the beater is vigorously added to various seasonings, the taste of fish balls depends on the beating step, which is very important, and the temperature and time should be controlled very well in the pulping process, otherwise it will directly affect the quality of fish balls. Therefore, it is very necessary to choose a suitable beater.

Fish ball forming machine: When the beaten fish slurry comes to the forming step, the fish ball forming machine can automatically form the fish slurry into balls of uniform size. You can choose different types of ballball machines according to your own needs.

Maturation air trunk line: This line is mainly composed of shaping tank, curing tank, water cooling line and air trunk line. After the fish balls are formed, they first fall into the shaping tank to make their low-temperature gel and shape their surface, and then automatically transport them to the high-temperature curing tank and water-cooled air trunk line through the conveyor chain, and the whole process is automated.

Quick freezing line: After the fish balls are cooked, they can directly enter the quick-freezing tunnel through the air-drying line, and the quick-freezing tunnel can quickly freeze the fish balls to lock them fresh to maintain the fresh taste of the fish balls.

Automatic packaging line: through the conveying and lifting equipment, the quick-frozen fish balls are directly transported to the automatic packaging line for fully automated vacuum quantitative packaging, and the automatic packaging line mainly includes: bag vacuum packaging machine, elevator, and quantitative multi-head scale combination. High degree of automation and accurate quantification.

Through the above process, the fresh fish balls are basically produced, and it takes less than an hour to process from a live fish to a tender and elastic fish ball. What do you think of such an automated fish ball production line?

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