As the driving core of modern vehicles, the performance of the motor is directly related to the power output and energy efficiency of the whole vehicle. In electric motors, the stator core is a crucial component, and its manufacturing process has a direct impact on the performance of the motor. This article will coverMotor stator core welding equipmentand its technological process, in-depth understanding of the importance of relevant welding technology to the quality of the motor.
Partial diagram of Guangdong Guoyu Science and Technology Motor Stator Core Welding Equipment.
The drive motor is the heart of an electric vehicle and is responsible for converting electrical energy into mechanical energy to drive the vehicle to run. Among them, the stator core, as an important part of the motor, is assembled through the laser welding process to ensure the efficient operation and long life of the motor.
Motor stator core welding equipmentIt is one of the key links in motor manufacturing. Welding equipment usually consists of a feeder, a press, a welding module and a blanking machine. Among them, the press ensures the close integration of the components during the welding process by pressing the stator core. The welding module includes a welding torch and a seam rotation device for welding work.
Stator core welding process:
1.Manual feeding: The stator core is placed on the loader to prepare it for the subsequent process.
2.Push in the stator core: The loader pushes the stator core to the next station.
3.Core shaping: Shape the stator core to ensure that it meets the design requirements.
4.Packing: The press presses the stator core to keep its shape unchanged during the welding process.
5.Press decompression: Before completing welding, the press reduces the pressure on the stator core.
6.Welding torch speed to pre-welding position: The welding torch quickly moves to the preset position of the weld.
7.Start welding: The welding process is started, and the welding gun starts to weld the stator core.
8.Rotary welding module and welding: The welding module rotates to ensure that the weld is complete and uniform.
9.Torch back to origin: After the welding is completed, the torch returns to the initial position.
10.Press pressure holding: The press presses the stator core again to ensure that the welding is firm.
11.Stator core back to origin: The welded stator core is returned to its original position.
12.Manual blanking: After checking the welding quality, the blanking operation is carried out.
13.Finish: Complete one welding process and prepare for the next stator core.
Through the above process, the welding work of the stator core of the motor can be carried out smoothly, ensuring the welding quality and efficiency.
In general,Motor stator core welding equipmentand its technological process has an important position in motor manufacturing. Through efficient and accurate welding process, the performance and reliability of the motor can be improved, and strong support can be provided for the development and promotion of new energy vehicles.