At present, Dongguan Tiantian automatic iron chip deoiler is not only able to carry out cutting fluid, but also can reduce environmental pollution in the workshop. Improve the effectiveness of your work.
The automatic iron chip deoiler is suitable for the centrifugal mechanical device of the chips of the chips, iron filings, aluminum chips and copper chips generated by machine tools and lathes, and can also be called the lathe oil chip separator is an environmentally friendly centrifugal deoiling equipment.
Iron chip deoiler, also known as iron chip dryer, is the first equipment for the treatment of metal scraps using Japanese technology. In addition, if there are clumps containing chip oil, it is necessary to assemble a pulverizer in advance for crushing treatment, so that the effect of spinning off into the deoiler is more ideal. The applicable field of iron chip deoiler is mainly the spin drying of iron filings, aluminum filings and steel filings, which is characterized by a large processing capacity of deoiling and is a modern factory equipment.
The necessity of metal chip handling using an iron chip deoiler.
In the process of mechanical turning of hardware parts, a large number of metal cutting chips (iron chips, aluminum chips, copper chips and other metal chips) will be generated, and these metal chips will adhere to a large amount of metal cutting oil or cutting fluid.
If these metal cutting chips (iron chips, aluminum chips, copper chips and other metal chips) are not deoiled and deliquidated, the following problems will be caused:
1. A large amount of consumption and waste of metal cutting oil (cutting fluid) (if the cutting oil and cutting fluid in the metal cutting chips are used, it will help customers in the field of mechanical turning to greatly reduce the loss of metal cutting oil and cutting fluid, and reduce manufacturing.)
2. The metal cutting chips are doped with a large amount of cutting oil or cutting fluid, which affects the quality, efficiency and quality of the metal, and has a negative impact on the factory environment (oil pollution on the ground).
Why use a de-oiler.
At present, most factories in China do not pay enough attention to the aspect of waste chip disposal, and the chips are stacked in the open air and thrown seriously. Generally, there is a large open-air chip stacking yard, and the chip handling trolley is pushed from the machine tool to the stacking yard and poured in; Or put it in a bag, a large iron box, and then load it and transport it away. Along the way, the dripping oil and chips were dropped, and half of the factory was full of oil stains and chips. Chips are the main source of pollution in the factory, which is large and fluffy, contains a lot of oil, and is easy to pollute the environment. The oil dripping onto the ground seriously corrodes the cement floor, which reduces the bearing capacity and life of the ground; In addition, the ground is slippery, which brings great inconvenience to work efficiency and safety production. As a metal cutting processing enterprise, is it facing the soaring price of raw materials, but the product cannot raise the price because of market competition? Are you worried about passing the environmental monitoring level? Are scrap buyers asking questions about depressing the purchase due to the oily content and large volume of your cutting scrap? Handling chips is an unavoidable and tricky problem.
Dongguan Tiantian automatic iron chip deoiler can process the chips of aluminum, ordinary steel, stainless steel, copper and castings discharged from various machines and processing processes. And it can cut the oil first, and the processing capacity is improved. It is suitable for handling flakes and granular chips.
Advantages of chip regeneration treatment: Greatly improve the value of cutting itself, beautify the environment, reduce the volume, reduce the waste of resources, reduce the area of the place, reduce the handling of cutting oil, realize the reuse, realize the automation of the factory, make the automatic production line design easier, and reduce the factory environment to be purified.
According to the different materials and shapes of metal chips, different processing equipment is selected to achieve reasonable results.
1) Chips (less than 6 cm) are made using an automatic chip compressor.
2) Long chips (more than 6cm) less than 30, chips more than 70, can be processed by a combination of pulverizer and chip automatic briquetting machine.
3) Long chips above 30 and chips below 70 can be processed by using long chip equipment.
In order to automate and rationalize the processing process, the company also provides "automatic feeding device, automatic transfer of material blocks, automatic bagging" and other related equipment, which can be optional.
The plan needs to be confirmed by the technician.
In order to simplify the handling of chips discharged from machine tools, we have prepared a fully automated system such as automatic chip loading and automatic bagging device for pressing and discharging into blocks. Long chips and roll chips can be processed with a pulverizer.
There are many problems such as environmental pollution, inconvenient transportation, and waste of resources caused by chips to the factory, and the factory cannot be fully automated. The function of the chip automatic compressor is to compress the chips into a clump so that they can be reused. At the same time, the floor space is reduced, and the machine can also pay the cutting oil on the chips, realize reuse, and also eliminate the pollution caused to the environment.
Advantages of chip regeneration treatment.
1. Reduce waste of resources.
2. Reduce the area of the place.
3. Reduce handling***
4. Cutting oil is reused.
5. Realize the automation of the factory.
6. Make the design of automated production lines easier and reduce the number of products
7. The factory environment is purified.
8. The environmental pollution caused by chips and oil pollution is controlled and the factory environment is beautified.
The deoiler features are:
1. Save factory space and improve the utilization rate of plant area. Cutting powder is reduced, handling *** The operating environment is improved.
2. The cutting oil is more than 95%.
3. Eliminate odor and keep it clean. Reuse of valuable oils and emulsions**, easy to automate factories, and solve the problem of raw material shortages or low added value. Realize the solidification and deoiling of the cut powder, which is conducive to environmental protection. It is easy to realize the automation of the whole process of processing and reduce manpowerCopper, aluminum, cast iron, stainless steel and other valuable raw materials can be reheated or value-added on the spot, greatly reduced, etc., the machine is suitable for non-ferrous metals, stainless steel, cast iron bulk production and processing enterprise configuration; Through the use of raw materials, we can create more value for you in a short period of time.