In the process of ceramic processing, the production of green embryos is a very important link. The quality of the green embryo directly affects the subsequent processes such as sintering, glaze application and firing, which in turn affects the performance and appearance of the final ceramic product. In order to ensure the quality and processing efficiency of the green embryo, modern ceramic processing enterprises usually use dry ceramic engraving and milling machines for the processing of the green embryo. This article will introduce in detail the characteristics of dry ceramic engraving and milling machine and its role in the process of ceramic embryo processing, and the equipment that needs to be used together.
Dry ceramic engraving and milling machine is a kind of high-speed cutting equipment specially used for ceramic materials, and its main feature is the use of dry cutting method, that is, no coolant or lubricant is used in the machining process. This cutting method can effectively avoid cracks, breakage and other problems in the processing process of ceramic materials, and improve the processing accuracy and surface quality. In addition, the dry ceramic engraving and milling machine also has the following characteristics:
1.High-speed cutting: The dry ceramic engraving and milling machine adopts a high-speed spindle and a high-performance CNC system, which can achieve high-speed cutting and greatly improve the processing efficiency.
2.High precision: The dry ceramic engraving and milling machine adopts precision ball screws and linear guide rails to ensure the stability and accuracy of the machining process.
3.Strong cutting capacity: The dry ceramic engraving and milling machine adopts cemented carbide tools, which has a high cutting speed and feed rate, which can meet the processing needs of various complex shape ceramic embryos.
4.High degree of automation: The dry ceramic engraving and milling machine adopts an advanced numerical control system, which can realize the functions of automatic tool change, automatic measurement, automatic compensation, etc., which reduces the difficulty of operation and improves production efficiency.
5.Environmental protection and energy saving: The dry ceramic engraving and milling machine adopts the dry cutting method, which does not need to use coolant or lubricant, which not only saves resources, but also reduces environmental pollution.
In the process of ceramic embryo processing, the dry ceramic engraving and milling machine mainly undertakes the following tasks:
1.Roughing: Removing excess material from the surface of the green embryo by cutting at high speed, bringing its shape closer to the design requirements.
2.Finishing: Fine cutting of the raw embryo after rough machining to further improve the machining accuracy and surface quality.
3.Engraving: According to the design requirements, the raw embryo is carved and processed, such as patterns, characters, etc.
4.Opening: Precise openings are performed on the green embryo to prepare it for subsequent processes such as sintering and glaze application.
In order to ensure the normal operation and processing effect of the dry ceramic engraving and milling machine, the following equipment needs to be used together:
1.Dust processor: Since the dry ceramic engraving and milling machine adopts the dry cutting method, a large amount of dust will be generated during the processing process. Dust handlers collect the dust generated, reducing the impact on the environment and operators.
2.Cooling: Although dry ceramic engraving and milling machines do not require the use of coolant, the tool and workpiece still generate heat during machining. The cooling device can effectively reduce the temperature of the tool and the workpiece, prolong the tool life, and ensure the processing quality.
3.Automatic loading and unloading device: In order to improve production efficiency, automatic loading and unloading device can be used to realize automatic clamping and unloading of green embryos.
4.Testing equipment: In order to ensure the processing quality of the green embryo, it is necessary to be equipped with corresponding testing equipment, such as coordinate measuring instrument, roughness detector, etc., to test and evaluate the processed green embryo.
In a word, dry ceramic engraving and milling machine plays an important role in the process of ceramic embryo processing. Its high-speed cutting, high precision, strong cutting capacity and high degree of automation make the processing of ceramic green embryos more efficient, accurate and environmentally friendly. At the same time, in order to ensure the normal operation and processing effect of the dry ceramic engraving and milling machine, it is also necessary to cooperate with auxiliary equipment such as dust processors, cooling devices, automatic loading and unloading devices and testing equipment. With the continuous development of ceramic processing technology, dry ceramic engraving and milling machine will play an increasingly important role in the field of ceramic embryo processing.
In the process of ceramic embryo processing, in addition to the dry ceramic engraving and milling machine, there are other types of CNC machine tools that can be used for the processing of the embryo. For example, CNC lathes, CNC grinding machines, CNC drilling machines, etc. These machines require the use of coolant or lubricants during machining and therefore cannot be called dry machines. However, these machine tools also have certain application value in the process of ceramic embryo processing.
CNC lathes are mainly used for the processing of the outer circle, inner circle, end face and other parts of the ceramic embryo. CNC lathes have the characteristics of high precision, high efficiency and good stability, which can meet the needs of ceramic embryo processing. In the machining process of CNC lathes, coolant needs to be used to cool the tool and workpiece to reduce the cutting temperature and extend the tool life.
CNC grinding machine is mainly used for grinding the plane, curved surface and other parts of the ceramic embryo. The CNC grinding machine has the characteristics of high precision, high efficiency and good stability, which can meet the needs of ceramic raw embryo grinding. In the process of CNC grinding machine, it is necessary to use coolant to cool the grinding area to reduce the grinding temperature and improve the grinding quality.
CNC drilling machine is mainly used for drilling and processing of ceramic embryos. The CNC drilling machine has the characteristics of high precision, high efficiency and good stability, which can meet the needs of ceramic raw embryo drilling processing. In the machining process of CNC drilling machines, coolant needs to be used to cool the drill bit to reduce the cutting temperature and extend the tool life.
In a word, dry ceramic engraving and milling machine plays an important role in the process of ceramic embryo processing. Its high-speed cutting, high precision, strong cutting capacity and high degree of automation make the processing of ceramic green embryos more efficient, accurate and environmentally friendly. At the same time, in order to ensure the normal operation and processing effect of the dry ceramic engraving and milling machine, it is also necessary to cooperate with auxiliary equipment such as dust processors, cooling devices, automatic loading and unloading devices and testing equipment. With the continuous development of ceramic processing technology, dry ceramic engraving and milling machine will play an increasingly important role in the field of ceramic embryo processing.