Weighing mixer is a widely used equipment in the manufacturing industry, mainly used to mix raw materials according to a certain proportion and weigh accurately. This equipment is very important in the manufacturing process because it ensures the accurate mixing and distribution of raw materials, which improves product quality and production efficiency. This application introduction will introduce the principle, characteristics, application scenarios, operation methods, maintenance and development prospects of the weighing mixer in detail.
1. The principle of weighing mixer.
The weighing mixer mainly uses a motor to drive the stirring blades to rotate and mix different proportions of raw materials evenly. At the same time, the equipment is equipped with a high-precision weighing system, which can monitor and adjust the weight of raw materials in real time to ensure the accuracy of the mixing ratio. Weighing mixers usually adopt an automatic control system, which can achieve automatic operation and precise control.
2. Characteristics of weighing mixer.
High precision: The weighing mixer adopts a high-precision weighing system and control system, which can achieve high-precision weighing and mixing, and effectively ensure the accurate proportion of raw materials.
Automation: The equipment adopts an automatic control system, which can realize automatic operation and precise control, and reduce manual intervention and error.
Efficient and stable: The weighing mixer adopts efficient mixing blades and stable transmission system, which can achieve efficient and stable mixing and weighing.
Strong applicability: The equipment can be applied to different types and specifications of raw materials to meet different production needs.
Easy to clean and maintain: The weighing mixer is reasonably designed and easy to clean and maintain, which reduces the maintenance cost and difficulty.
3. Application scenarios of weighing mixers.
Weighing mixers are widely used in various fields in the manufacturing industry, such as food processing, pharmaceutical, chemical, plastics, etc. In the field of food processing, the weighing mixer is mainly used for mixing and weighing seasonings and condiments; In the pharmaceutical field, it is used for mixing and weighing APIs, additives, etc.; In the field of chemicals and plastics, it is used for mixing and weighing various chemical raw materials.
Fourth, the operation method of weighing mixer.
Preparation: Check the surrounding environment of the equipment to ensure that there is no debris; Check whether all parts of the equipment are normal; Prepare the required raw materials and tools.
Check before starting: check whether the motor, transmission device, stirring blade, etc. of the equipment are normal; Check whether the weighing system is accurate; Check whether the power supply and control system are normal.
Feeding: Add the raw materials to the mixing container according to the production requirements; Pay attention to observe whether the speed and flow rate of feeding meet the requirements.
Set parameters: according to production needs, set parameters such as mixing ratio, mixing time and speed of raw materials; Pay attention to the operating status and production quality of the equipment.
Operation: Start the equipment and let the mixing blades rotate according to the set parameters; At the same time, observe whether the running status and parameters of the equipment are normal.
Shutdown: When the production is completed, the main motor of the equipment is turned off first; Wait for some time before turning off other auxiliary devices and power.
Cleaning and maintenance: Regularly clean the inside and outside of the equipment to keep the equipment clean and hygienic; Regularly check the wear and tear of the equipment and replace the wear parts in time; Regularly check whether the electrical components and control system are in good working order.
5. Maintenance of weighing mixer.
Regularly check the wear and tear of the motor, transmission device, stirring blade and other components of the equipment, and replace the wear parts in time.
Regularly clean the mixing vessel and blades of the equipment to keep the inside of the equipment clean and hygienic.
Regularly check whether the weighing system of the equipment is accurate and reliable to ensure the measurement accuracy of the equipment.
Conduct regular comprehensive inspection and maintenance of the equipment to ensure the stability and reliability of the equipment.
Operate and maintain in strict accordance with the operating procedures of the equipment to prevent damage to the equipment.
For the electrical components and control system of the equipment, regular inspection and maintenance should be carried out to ensure the electrical safety of the equipment.
In the daily use of the equipment, attention should be paid to the operation status and parameter changes of the equipment, and if any abnormalities are found, they should be dealt with in time or contact professionals for maintenance.
For the lubrication system of the equipment, the lubricating oil should be replaced or replenished regularly to ensure that the lubrication of the equipment is good.
During a long period of downtime of the device, it should be turned on regularly for a period of time to keep the device in good condition.
During the use of the equipment, attention should be paid to safety issues, such as equipment failure or abnormal conditions, should be shut down in time and contact professionals for maintenance and treatment. At the same time, relevant safety regulations and use specifications should be complied with to ensure the safety of equipment and personnel.