In 1973, the world's first commercial mobile phone came out, and today, mobile phones have long entered thousands of households and become an indispensable electronic product in life. Mobile phone communication has also developed from the 2G and 3G era to today's 4G and 5G era. In Hangzhou, 5G smart modules are becoming the focus of Hangzhou's "new infrastructure" era, and batches of Hangzhou-made 5G module products are going to end customers in the global industrial chain.
There is such a company, it has built a smart factory with 4G and 5G communication module products as the core, which can produce 1.8 million 5G modules per month, and the overall industrial scale can reach more than 5 billion yuan, filling the gap in Hangzhou's 5G basic core component industry. It is Shuoge Intelligent Technology *** referred to as Shuoge Intelligence).
Seize the opportunity and steadily lay out the intelligent road
With the mission of building a professional electronic intelligent manufacturing service provider, Shuoge Intelligent is a high-end intelligent manufacturing factory jointly built by Westlake Electronics and MeiG Intelligence, specializing in the processing and production of 4G and 5G data transmission modules, intelligent payment, automotive electronic terminals, digital audio, security monitoring and control equipment and other products, serving well-known enterprises such as Huawei, ZPCON, Uniview, Thunderda, Ant Financial, and Foretek.
In the face of the must-answer question of digital transformation, from the beginning of the establishment of the factory, Shuoge Intelligent has engraved intelligent, digital and automated enabling production into the "bone marrow", introduced 22 SMT patch production lines with the world's advanced level of 10,000-level purification standards, and built assembly and testing dust-free automated production workshops, intelligent warehousing and logistics systems, as well as waterproof and dustproof, environmental ORT, environmental protection materials, failure analysis, parts reliability and other testing laboratories.
At the same time, in view of the characteristics of high automation rate and high information security requirements for 5G module production, the molar number N2. is introducedMES Manufacturing Execution System (abbreviated as N2.)MES), Wisbi intelligent analysis system, the establishment of a lean, intelligent, flexible whole production process control system, steadily layout the factory intelligent road.
Now, Shuoge Intelligence has been included in the provincial digital intelligent manufacturing workshop in Zhejiang Province, the cultivation enterprise of Hangzhou "Future Factory" and the warehousing enterprise of the digital transformation project of the manufacturing industry, and its software and hardware strength have entered the first phalanx of Hangzhou's advanced manufacturing industry.
Digital intelligence empowers us to embrace the new wave of 5G development
Walking into the intelligent factory of Shuoge Intelligence, the fully automated SMT production line is running at full speed under the control of technical personnel, and all links such as feeding, assembly, inspection, and transportation are in an orderly manner, and each product is gradually showing its true face in the process of processing. From warehousing and logistics to quality management, to factory operations, Shuoge Intelligent has passed N2MES to further improve the efficiency of enterprise management, realize the traceability management of the whole process of products, and upgrade the "intelligent productivity" of smart factories.
In-plant intelligent warehousing
Import n2After MES, Shuoge Intelligent implements the JIT production pull feeding mode, during the production line production, the warehouse keeper can carry out real-time material distribution according to the real-time production progress of the production line, and the total warehouse directly issues materials online, 14 SMT production lines, only 2 batching staff, and the warehouse management personnel are streamlined by 40%.
When the new work order is launched, the distribution of the first material is implemented, and with the intelligent shelf application, the preparation speed of a work order has been reduced from the earliest need to prepare materials one day in advance, and now it can be reduced to 10 minutes in advance to distribute the entire material online, which greatly improves the efficiency. In addition, the refined management of materials is implemented with barcodes to achieve first-in-first-out, moisture-sensitive devices, material foolproof, and effective control of material quality. The minimum amount of inventory in the production line, when the same customer's product is produced in multiple lines, the number of material distribution is more than 80%, and the speed of changeover and production efficiency are greatly improved.
Full quality traceability
In terms of product quality control, n2MES collects production, equipment and warehousing data in real time, and interconnects planning, scheduling, capacity, personnel, materials and other information to help managers understand the status of the production line in real time. Through the early warning function, the information such as the defective rate exceeding the standard and the shutdown warning will be pushed to the relevant personnel in a timely manner, and the production efficiency will be comprehensively improved by 10%.
On the other hand, n2MES realizes the real-time docking of product traceability and placement machine, and the whole process of production process is fool-proof and error-proof. It can deeply trace every material, every nozzle, and even every barrel on each board, as well as realize the uniqueness of the assembly link, SN number and Mei number, so as to ensure that the rework cost caused by the quality of the process is reduced by more than 50%.
Efficient plant operations
Warehousing logistics and quality traceability are only two links in a manufacturing plant, and their efficiency is not enough to drive the efficiency of the whole chain. In the view of Shuoge Intelligence, intelligent manufacturing is not only the intelligence of the manufacturing process, but also the intelligence of the whole chain of people, machines, materials and methods.
To this end, Shuoge Intelligent makes the production site transparent, builds a visual management platform around core scenario elements such as orders, costs, and quality, helps enterprises realize end-to-end visibility, analysis, and intelligence of the whole production process, assists managers in digital internal control, operational decision-making, and realizes efficient collaboration of all aspects of the production line from a "global" perspective.
In addition, by n2MES can intuitively display the interface to deal with customer factory audits, and one interface can answer all the audit terms required by customers for factory audits, which greatly increases the pass rate of factory audits of large customers and the ability to obtain production orders for high value-added and difficult products, and enhances the competitiveness of enterprises.
Of course, these are just one facet of the Shuoge Smart Factory. Next, Shuoge Intelligence is striving to build a high-quality automated and digital intelligent manufacturing factory in Hangzhou, and Moore Yuanshu will continue to work with Shuoge Intelligence to help it become a representative new benchmark for "intelligent" manufacturing in East China!