At present, China has become the world's largest chemical country, the output of major chemical products ranks first in the world, and the total output value of chemical industry accounts for 40% of the world's total, and is expected to reach 50% in 2030. The chemical production process is complex and diverse, the materials involved are flammable, explosive, toxic and harmful, the production conditions are high temperature and high pressure, low temperature and negative pressure, the storage of hazardous chemicals on site is large, the danger sources are concentrated, and the major accidents in chemical enterprises are frequent, exposing the traditional safety risk management and control methods "unbearable, incomplete, and poor" and other problems.
In order to conscientiously implement the relevant decision-making and deployment and implement the work arrangements of the "Industrial Internet + Safe Production" Action Plan (2021-2023) and the "Industrial Internet + Hazardous Chemical Safety Production" Pilot Construction Plan, Universal Software has built an intelligent management and control platform for enterprise security risks, and promoted the digitalization of enterprise safety basic management, accurate risk early warning, systematic risk management and control, unmanned dangerous operations, and remote operation and maintenance assistance. Inject new momentum into the digital transformation and intelligent upgrading of safety risk management and control of hazardous chemical enterprises.
The platform combines the actual situation of chemical enterprises to carry out accurate 3D modeling. On the system platform, users can clearly view the factory map, and the map supports zoom in and out functions, which is convenient for users to have a comprehensive understanding of the spatial layout of the enterprise. Combined with the enterprise map, the platform displays safety-related data such as enterprise risk point inspection, safety inspection, and hidden danger investigation in a visual form. Through comprehensive statistics and comparative analysis, these data can help users to perceive the overall security situation of the enterprise and monitor the trend changes, so as to provide strong support for the security decision-making of the enterprise.
In terms of risk identification, the platform forms a detailed list of enterprise safety risk identification through a thorough evaluation of the risks of equipment and facilities and the risks of the operation process in chemical enterprises. The list records in detail the distribution and risk level of various risk points, which provides a basis for the hierarchical and zoning control of enterprise security risks. According to the level of risk, the platform automatically marks the different levels of risks existing in production facilities, workplaces and other areas on the general layout map or geographical coordinate map, so as to realize the visual display of "one map" of the distribution of safety production risk in the enterprise. This is an intuitive way to help enterprises quickly identify and respond to potential security risks.
In terms of hidden danger investigation and management, the platform realizes closed-loop management such as hidden danger investigation, reporting, rectification, review and acceptance, and record traces. Once a hidden danger is found, the platform will automatically start a closed-loop management process to ensure that the hidden danger is managed in a timely and effective manner. At the same time, the platform can also keep due diligence work records and automatically remind them to perform their duties to ensure that every safety management work can be implemented. In the process of hidden danger management, the platform ensures that operators, operation locations and operation processes meet the requirements through intelligent management and control, so as to minimize safety risks.
At present, the global software enterprise security risk intelligent management and control platform has been applied to the enterprises in the old urban area of Yumen, Gansu Province, the chemical industry park of Yumen East Town, Gansu Province, Shandong Weifang Dayou Biochemical Industry, Shandong Xinyulong Chemical Industry, Shandong Shouguang Tiancheng Fine Chemical Plant, Shandong Shenrunfa Marine Chemical Industry, etc. In the future, Universal Software will continue to deepen the field of safety production information management of chemical enterprises, provide high-quality and efficient safety management solutions for more enterprises, and jointly promote the safety development of enterprises.