The plastics products and mold industry faces many challenges. On the one hand, with the diversification of materials and the complexity of product structures, quality personnel need more accurate measurement equipment and technology to ensure product quality. On the other hand, the demand for rapid mass production also puts forward higher requirements for production efficiency and quality control.
In order to adapt to the changing market demand and keep the company's production volume up to date, quality personnel need to use advanced measurement equipment and technology.
The ATOS Q 3D scanning system is an ideal choice for its high precision, high efficiency, automated processing, adaptability to a wide range of materials and complex structures, and the need for rapid mass production. By using the ATOS Q system, quality personnel can inspect products more accurately, improve production efficiency, and ensure the consistency and stability of product quality.
Solution: Quickly scan small, highly detailed parts
For quality personnel in the plastics or mould industry, the ZEISS 3D scanning system ATOS Q solves the following problems:
Material diversity: The plastics and mold industry often uses a variety of materials that have different optical properties that can lead to errors when scanning. The ATOS Q system uses advanced optical technology to adapt to a wide range of materials to ensure accurate scanning results.
Complex structure: Plastic products and molds have complex structures, often with small details and shape changes. With its high resolution and high accuracy, the ATOS Q system is able to capture these details and provide accurate measurement data.
Need for rapid mass production: In the plastic products and mold industry, rapid mass production is key. The ATOS Q system enables fast scanning and data processing, improving productivity and meeting the needs of rapid mass production.
Quality control: The ATOS Q system can provide high-precision measurement data, providing quality personnel with accurate quality inspection and analysis basis. By comparing it with the design data, potential quality issues can be identified and resolved in a timely manner.
With its high accuracy and comprehensive scanning capabilities, the ZEISS ATOS Q-scanning system ensures comprehensive coverage of complex plastic products and molds. With a precisely calibrated 3D camera, the system is able to automatically collage scan data from three viewing angles for precise capture of hard-to-reach areas.
This technology makes the scanning process more efficient, reduces the possibility of manual intervention and errors, and ensures the accuracy and reliability of the measurement results. This is very important for quality control in the plastic products and mold industry, as it is able to accurately detect and evaluate the quality of products and avoid potential quality problems.
Advantages of ATOS Q Zeiss 3D scanning system:
High-precision measurements: The ATOS Q system uses advanced optical technology and a high-resolution camera to achieve high-precision measurements. It accurately captures the dimensions and shapes of components, avoiding errors and uncertainties found in traditional measurement methods.
Fast scanning: The ATOS Q system uses advanced scanning technology to scan small, highly detailed parts in a short time, increasing productivity. This is especially important in the plastics and mold industry, which requires rapid mass production.
Automated processing: The ATOS Q system can process the scan data automatically, reducing the possibility of manual intervention and errors. It automatically recognizes and processes measurement data, improving the accuracy and reliability of measurement results.
Versatile applications: The ATOS Q system is not only suitable for applications such as reverse engineering, product maintenance and quality control, but also for other areas where measurement and inspection are required. It has a wide range of applications and can provide technical support to users in different fields.
Easy to operate: The ATOS Q system has a friendly human-computer interface, which is simple and convenient to operate. Users can complete the scanning and data processing process with simple operations, without the need for specialized skills and knowledge.
Detailed data: The ATOS Q 3D scanning system can obtain detailed data on the surface of the part, including shape, size, position, etc. This data can be processed by scanning software to generate a 3D model.
And the original CAD digital model is fitted and compared to generate a three-dimensional chromatogram.
The chromatogram can directly reflect the tolerance of the product under test to the original design, and indicate the specific deviation location for precise quality control. In addition, depending on the customer's needs, engineers can use the scan data to measure the full scale of the project, such as the distance between surfaces, material thickness, cross-section inspection, and geometric tolerances, and annotate critical location data.