Binocular structured light camera.
Monocular structured light camera.
Various models of 3D industrial cameras.
Spherical light source, intelligent visual inspection equipment.
Walking into the product exhibition hall of Zhongke Rocking Boat Information Technology Co., Ltd., which is located in Fengdong Industrial Park, the dazzling array of industrial visual automation products is eye-opening. The big words on the wall, "the only artificial intelligence enterprise in China that has completely mastered the core technology of high-precision photoelectric measurement", are eye-catching, expressing the company's confidence in scientific and technological innovation.
A few days ago, the core device project of rocking boat technology was officially signed and settled in Qin Chuangyuan's innovation-driven platform in Xixian New Area, which is a hard technology company that uses "light + AI" to create the industry's strongest "insight".
Empower traditional industries
3D gluing quality inspection system
Contribute to the development of the automotive industry
Machine vision is a technology that can simulate the human visual system, is the "eye" of the computer, in the process of large-scale repetitive industrial production, with machine vision detection methods, can greatly improve the efficiency and automation of production.
Body glass gluing is a very important part of the process of automobile welding, painting and painting, which is closely related to the sealing and waterproofing and sound insulation performance of the car, and has an important impact on the quality of the car.
According to reports, at that time, the world's most advanced 3D gluing quality testing core technology was mainly in the hands of a few companies in Germany and Japan. Due to the technical blockade of foreign enterprises in China, we can only rely on the traditional 2D gluing quality inspection system and manual detection of gluing quality, and often the problem can only be found after the completion of the robot operation, and the quality problem can not be detected in time. At the same time, under the traditional two detection methods, it takes about six or seven seconds for each workpiece to be inspected, which has the disadvantages of low efficiency and missed detection rate of up to 3%-5%.
In this case, relying on its own advantages in optics and AI, Rockboat Technology has developed a 3D gluing quality detection system, which collects high-definition images of gluing operations and adhesive strips through 360-degree collection of gluing operations and glue strips, which can analyze the thickness of the glue strip, leakage, and the glue line is too narrow or too wide in real time, and can "command" the gluing robot to automatically adjust the gluing trajectory and glue gun parameters accordingly. It can even "command" the robot to replenish the glue in time where the glue is leaking or the glue strip is thin.
The self-guided charging equipment independently developed by Rockboat Technology is being debugged.
At the same time, it can realize real-time detection, improve detection efficiency, and reduce the missed detection rate to 0 and the false detection rate to 1/10,000, and the practical application effect is not inferior to the imported system. Qi Wenbo, director of the Rockboat Science and Technology R&D Center, said proudly, "The 3D gluing quality testing system can be applied to automotive welding, painting, and other production links, and can be used for doors, bodies, car bodies, lights, sunroofs, front and rear windshields and other sealants, and the gluing process of thermal conductive adhesive." ”
Focusing on the new trend of global automobile development, Rockboat Technology focuses on the "stuck neck" technology in the industry, promotes the common core technology research of the automotive industry, breaks through the "technical barrier" with high-precision detection technology, and creates AI intelligent vision solutions suitable for the automobile production and manufacturing process for Changan Automobile, Celis Automobile, BYD Automobile and other industry leaders. The deployment of the 3D gluing quality inspection system and AI intelligent vision system has greatly improved the inspection efficiency of customers in the automotive industry.
Master the whole technology chain
Technology has been applied in dozens of industries
The 3D gluing quality inspection system is just one of the applications of the scientific and technological innovation of the rocking boat. As the first "light + AI" artificial intelligence enterprise in China that has a complete grasp of optical, mechanical, electrical, computing and software, Rockboat Technology focuses on the design and research and development of intelligent visual equipment, and its technology and products have fully covered 3D precision measurement, defect detection, automation guidance, quality process improvement and other application scenarios.
Our intelligent vision products include 2D 3D and light field cameras, ultra-high resolution cameras, short-wave cameras, high-end visual light sources, ultra-high-definition large field of view lenses and other products. It is suitable for spectral measurement and imaging, four-dimensional light field imaging, ultra-smooth surface defect detection, low-contrast industrial product defect detection, dimensional measurement, industrial microscopic 3D microscopic inspection and other inspection links. Qi Wenbo introduced that the company's independent research and development of 3D camera series products include 3D binocular structured light camera, 3D line laser profile scanning camera series, with its high precision, high speed, high adaptability and other performance advantages, widely used in semiconductors, LED and other industries 3D size measurement and appearance and topography defect detection, in industrial production with independent identification and judgment, disorderly grabbing, mixed sorting, independent guidance assembly advantages.
Automatic gripping equipment test.
At present, the robot intelligent equipment system, human-machine collaboration intelligent visual equipment system, desktop intelligent visual equipment system, cabinet intelligent visual equipment system, 3D visual guidance system, 5G intelligent welding joint spatter detection system and other intelligent equipment systems developed by Rockboat Technology have provided intelligent visual equipment and intelligent vision solutions for more than 100 well-known enterprises at home and abroad, and have been applied in dozens of industries such as automobile manufacturing, semiconductors, power inspection, photovoltaic manufacturing, light industry leather, aerospace, and biomedicine.
When it comes to the difficulties of intelligent vision technology, Qi Wenbo said that the main difficulties are fast, accurate, and mastering the whole chain of technology. "We are the first enterprise in China to fully master the whole technology chain of optics, precision machinery, electronics, software and algorithms, and the whole chain is independent and controllable. ”
This year, with its own advantages, Rockboat Technology won the bid for the major artificial intelligence project of the Ministry of Science and Technology, and will work with the School of Artificial Intelligence of Xi'an Jiaotong University to complete the surface defect detection and imaging system project of Weichai Power's large heavy-duty truck engine. The project is the first imaging system for the surface defect detection of large heavy truck engines in China, which realizes the automatic zoom of the lens and the automatic angle adjustment of the line light source from the technical level, and can meet the multi-axis cooperation and control the laser line scan camera to achieve multiple multi-sided inspection of the workpiece. All hardware products of the project are independently developed and designed by Rockboat Technology.
Landing Qin Chuangyuan
Create a super ecological partner of intelligent vision
Qi Wenbo said that the company has taken a fancy to Xi'an's talent advantages and the current Qin Chuangyuan's promotion of scientific and technological innovation, "The landing of Qin Chuangyuan is also a solid step forward for the important strategic layout of the rocking boat technology around the 1+3+N development plan and the creation of a super ecological partner." ”
According to reports, at present, the rocking boat technology has built 5 scientific research platforms and participated in the formulation of 4 national standards in the field of machine vision. The company has more than 100 intellectual property rights, including 21 invention patents and 9 utility model patents, forming a machine vision patent pool including devices, algorithms and software systems.
In the future, Rockboat Technology will focus on the construction of "light + AI" intelligent vision headquarters base, red boat laboratory, intelligent vision algorithm and software platform research and development projects, advanced optics and computational imaging research and development projects, configurable vision systems, intelligent vision equipment and other projects. Focusing on 3D imaging technology (3D imaging of diffuse objects, 3D imaging of mirror objects, 3D imaging of transparent objects) and image processing algorithms (2D image processing algorithms, 3D image processing algorithms), key technology research and research are carried out, and the research and development and industrialization of infrared cameras, light field cameras, 2D cameras, 3D cameras and other products are realized.
*:Xi'an**丨Editor: Qianshu Dang Beauty丨Proofreader: Zhang Li丨Review: Han Dongchen Li Mingzhen丨**Please indicate the source Editor: Yang Xue.