Shanghai Lanbao Sensing Technology Co., Ltd. (hereinafter referred to as Lanbao Sensing) is a leading manufacturer of intelligent manufacturing core components and intelligent application equipment, and its main products include industrial discrete sensors and intelligent environmental protection equipment. Since its establishment in 1998, Lanbao Sensing has been committed to "innovating sensing technology and empowering manufacturing transformation", and has continuously improved the level of enterprise management and vigorously cultivated professional talents. Focusing on industrial discrete sensors, we will continue to accumulate and break through the application of intelligent sensing technology and intelligent measurement and control technology in the industrial Internet of Things, and expand the digital and intelligent upgrading of more industries. Adhering to the concept of innovative intelligent manufacturing and lean management, Lanbao Sensing has specially built a digital intelligent factory for intelligent sensor manufacturing, setting a new benchmark for intelligent manufacturing and digital application in the electronics industry.
Lanbao Sensing's intelligent sensor manufacturing digital intelligent factory has achieved all-round digital resource integration and process optimization around three automated intelligent sensor production lines, three modular precision product production lines, and 25 groups of U-shaped manual lines. The digital shop floor structure was reimagined using edge computing models, and the factory layout and production lines were accurately modeled 1:1 with the help of Unity3D virtual reality** technology. Through the actual production cycle design of the first-class system, Lanbao Sensing has improved the feasibility of the project plan in the process of continuously optimizing the manufacturing process, and innovatively integrated intelligent manufacturing and lean theory.
The digital factory adopts the sand table simulation and deduction method to successfully implement the transformation at one time, which not only builds an innovative intelligent factory, but also achieves the goals of improving production quality, increasing production and reducing consumption, and has achieved significant economic benefits. Based on the optimization of the R&D process based on digital technology, the average man-hour for the production of a single product has been shortened by 23%, and the product development cycle has been greatly reduced, with an average of 375%。In addition, the project has also achieved the goal of reducing comprehensive energy consumption by 12%, and the production mode and core equipment have performed well, which has the value of promotion in the industry.
The exploration and practice of Lanbao Sensing in the construction of digital intelligent factories has realized the organic integration of informatization and industrialization, which embodies the development trend of the integration of industrialization and industrialization. This initiative not only completed the formulation of enterprise standards, but also applied for a number of software copyrights, invention patents and professional certifications of intelligent equipment, which fully demonstrated the R&D strength and technological innovation ability of Lanbao Sensing in the field of intelligent manufacturing.
Lanbao Sensing's digital intelligent sensor manufacturing factory project represents the high-level practice of the integration of industrialization and industrialization in the industry, showing the huge potential of digital factories and the future trend of intelligent manufacturing. With the wide application of the results of this project, it is expected to open up a new blue ocean of intelligent manufacturing for the electronics industry and even the wider manufacturing field.