Five minutes to take you to understand non standard automation!

Mondo Technology Updated on 2024-02-20

Deep learning technology: Uses neural networks to analyze large amounts of data and is used to process unstructured data such as natural language, images, and sounds.

Natural language processing technology: The technology of analyzing, understanding, and generating natural language for applications such as human-computer dialogue and machine translation.

Machine vision technology: Uses cameras and image processing technology to allow computers to see and understand real-world images.

Robotics: The use of robotic arms and sensors that allow computers to perform physical manipulations and collect real-world data.

Industrial Internet technology: The use of cloud computing and Internet of Things technology to realize the interconnection between factory equipment, to achieve remote monitoring and control of the production process.

"Non-standard equipment" refers to equipment that is not manufactured in accordance with the unified industry standards and specifications promulgated by the state, and is designed and manufactured by itself according to its own needs.

1. The workshop operation environment is not friendly, such as spraying and welding operations;

2. The quality of manually operated products is poor;

3. The production cycle of the product is long.

4. The product is large or heavy, and the manual operation is not flexible.

5. If you want to completely realize manual feeding, the separation of parts is very important, and the separability of parts needs to be evaluated. Especially for some parts that are small like screws and nails.

6. Stability of components. If the quality of the components flowing down the upstream is unstable, the quality of the products processed by the equipment may not be as good as that of manual labor, which may cause repeated shutdowns of the equipment.

7. The packaging complexity of the components. If you want to realize automatic loading, you need to change the original packaging method so that the loading mechanism can grasp the parts, and the cost of changing the packaging method will increase.

8. The complexity and difficulty of operation determines the cost of automation equipment and the feasibility of automation equipment technology, even if it is an industrial robot, complex assembly operations are difficult to achieve.

1. Generally, it adopts automation parts such as electric slides, cylinders, various motors (such as stepper motors or servo motors) and other drive units, and sensing components (such as sensors for various purposes), as well as electric turntables, belt conveyors, handling manipulators and other mechanical devices for conveying materials, and then equipped with grippers, vacuum suction cups, push rods and other actuators, supplemented by flexible program automatic control units, replacing the corresponding manual or mechanical actions in the original production process and improving production capacity;

2. By improving the accuracy of mechanical action movement and motion beat, replace the original production process and improve quality;

3. Mainly by reducing the labor in the process, reducing labor intensity and reducing production costs. In the preliminary scheme design stage, it is easy for many friends to ignore these three main purposes, and in the end, it often leads to the overall scrapping of the entire designed and manufactured equipment. The consequences are very serious.

1. Collect information: understand all the specific details of the original process, production process or production equipment in detail, and the existing production capacity, labor quantity, how many existing processes, process quality, raw and auxiliary materials, etc.

2. Understand the needs: understand the main purposes and requirements that need to be achieved from the customer;

3. Confirmation of the plan: According to the above two basic situations, combined with the available conditions, the preliminary feasibility plan is proposed for the team to discuss collectively and then delivered to the customer for confirmation;

4. Selection of main components: After the feasibility plan is confirmed by the customer, the selection of automation parts will begin;

5. Parameter verification: according to the customer's requirements for production capacity, the whole process step design is carried out, and the functions of the initially selected automation parts are checked and confirmed;

6. Conventional design: After the above work is completed, you can carry out the design work of the general assembly sketch and enter the conventional mechanical design workflow. At the same time, the electrical engineers and programmers shall design and compile the electrical schematic diagram and program control software according to the overall implementation plan and the process flow chart;

7. Review and customer confirmation: After completing the mechanical design, external procurement of automation components, machining parts, electrical diagrams and program control diagrams, after the standard review and reconfirmation by the customer, the manufacturing, assembly and debugging work can be carried out, and the trial operation stage will be entered after completion;

8. On-site commissioning: Through trial operation and testing, after the design requirements can be met and the customer's requirements can be realized, the installation and commissioning stage can be carried out to the customer's site. until the completion of the entire project.

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