With the development of the economy, the food and beverage industry warehouse picking and distribution links are also facing increasing pressure. As the variety of goods increases, the number of products increases, and the complexity of orders increases. If these problems are to be solved entirely by manpower, their efficiency, accuracy and labor costs will become huge obstacles to the development of the industry.
Witskill robot pallet mixing and mixing system is a set of picking system solutions based on visual guidance and mixing algorithm technology, which is mainly used in pallet destacking and palletizing operations of various logistics and distribution, and can realize the automatic control of the whole process of the system under the intelligent algorithm according to the order information.
The main features of the system are as follows:
1.Analyze orders. The software system IPS is the control center of the sorting system, which automatically calculates and generates palletizing patterns and material scheduling tasks by analyzing orders, and drives the operation and handling of each equipment.
2.Three-dimensional warehouse out of the warehouse. According to the outbound sequence of the IPS, the WCS conveys the products to be picked to the infeed line of the automatic picking area. After passing through the conveyor line, the product to be picked arrives at the destacking position of the layer picking robot.
3.Real-time code mixing. The vision camera scans the pallet surface and scans the surface of the product to be picked to obtain coordinate information. According to the order palletizing requirements of RCS, the layer picking and case picking robot picks the products and automatically traces the products in the system.
4.Form an order pallet shipment. After palletizing, the pallet of orders will be carried out of the palletizing station by A**. At this time, the order pallet after whole layer picking and bulk case picking goes to the A** buffer warehouse, and finally moves to the shipping area according to the outbound order of RCS to complete the delivery.
Order analysis and control management system: provide upstream system docking, order analysis and palletizing algorithm support, robot control and scheduling.
The main functions of the software system are:
WMS data interconnection is supported.
Order analysis. Cache management.
Artificial intelligence 3D vision system.
Order mixing calculation.
Robot scheduling management.
a**Scheduling management.
Real-time device monitoring.
Real-time data visualization.
Remote system update and maintenance.
Industry case: a well-known food company, the warehouse for 2B business delivery, the number of daily shipments exceeds 250,000 boxes, of which the bulk cargo accounts for about 15%, in the past, the customer used the picking method of bulk goods to pick the goods, the warehouse picker according to the printed paper order, to the shelves line by line picking, in order to meet the daily delivery task, the warehouse employs more than 20 pickers, when the increasing number of business orders, the distribution is more flexible, the traditional picking mode has been unable to meet the business needs, There is an urgent need for new picking equipment to meet business challenges.
Online effect: order fulfillment ability: equivalent to 12-16 pickers, the employment cost and management cost are greatly reduced.
Picking efficiency: up to 20,000 cases per day (16h, 4 robots).
Delivery timeliness: punctual and efficient, controllable delivery timeliness, to meet the needs of warehouse fine management and scheduling.
Payback period: 3 years.