Three-tank dosing equipment plays an important role in industrial production and is used to add the required chemicals to the process. However, there are some common malfunctions that such devices may experience during use. Understanding these failures and how to deal with them is critical to ensuring proper equipment operation and maintaining production. In this paper, the common faults of three-tank dosing equipment and their treatment methods will be popularized.
1. Common faults.
Metering pump failure: Metering pump is the core component of three-tank dosing equipment, and common faults include pump head wear, seal aging, motor failure, etc. These faults can cause the metering pump to not work properly, which can affect the accuracy and stability of the dosing.
Clogged pipes: Due to the possibility of impurities or crystals in chemicals, the pipes may become clogged after prolonged use. Blockage will cause the agent to not be delivered properly, which will affect the dosing effect.
Level control failure: Three-tank dosing equipment is often equipped with a level control system to monitor and control the level in the dosing tank. If the level control system fails, it can lead to inaccurate liquid levels, which can affect the control of dosing volumes.
Second, the treatment method.
Metering pump troubleshooting: Regularly check the operating status of the metering pump, and replace it in time if the pump head is worn or the seal is aged. For motor failure, you can check whether the motor wiring is loose or damaged, and if necessary, you can replace the motor.
Pipeline blockage treatment: Regularly clean and inspect the pipeline to prevent blockage. If you find that the tubing is clogged, you can use a professional cleaner or a high-pressure water gun to clean it to ensure that the tubing is unobstructed.
Level Control Troubleshooting: Regularly check the sensors and instruments of the level control system to ensure that they are operating properly. If a fault is found, it should be replaced or repaired in time to ensure the accuracy of liquid level control.
3. Preventive measures.
In order to reduce the failure rate of the three-tank dosing equipment, the following precautions can be taken:
Regularly maintain and maintain the equipment to ensure that the equipment is in good working condition.
Use high-quality chemicals to avoid damage to equipment caused by impurities and crystallization.
Strengthen the training and management of operators, improve the level of operation, and reduce the failure caused by human factors.
In conclusion, it is of great significance to understand the common faults of three-tank dosing equipment and their handling methods to ensure the normal operation of the equipment and maintain production. By taking effective preventive measures and dealing with faults in a timely manner, the failure rate of equipment can be reduced and production efficiency can be improved.