One: production lineWorkflow
Pouring After the pouring is completed, the pouring head will automatically return The turntable rotates to the operating position After the operator manually opens the mold Demold Cleaning The mold is preloaded with all kinds of accessories and the mold is closed Identification of the pouring program and automatic filling mechanism Automatic pouring Enter the next cycle.
Two:productionlineproductionOverview
The production line is driven by the reducer to drive the cam indexer to do intermittent operation, the cam indexer is installed in the center of the turntable, and the frequency converter is used to control the speed of the turntable. The start and braking are smooth, and the rotation is smooth and non-ratty. The turntable runs for 70-100 seconds for a week.
The production line is equipped with an automatic mold identification device, and the mold base number information is sent to the foaming machine through the communication cable through the mold automatic identification device. The foaming machine can pour the read pouring number. Prevent operators from misjudging station numbers. When the mold base fails, you can manually cancel the pouring of the mold base.
The equipment has manual and automatic functions, manual is mainly used for the debugging of the equipment, under normal working conditions, the automatic function status is selected. The turntable is in intermittent mode in automatic mode, and the cycle time of each station is adjustable from 8 to 15 seconds. After each rotation of a station, it automatically positions and stops, and carries out various operations and pouring work. The running speed can be controlled and set via the HMI. Since the turntable is in intermittent working mode, the repeatability of the turntable is controlled at 05mm, the annual output can reach 2 million pieces.
Three: Overview of foaming machine.
The equipment is composed of a frame, a storage system, a filtration system, a metering system, a hydraulic system, a temperature control system, a heat exchange system, a mixing system, an electrical control system, a pipeline system, and a feeding system.