As a high-precision and high-efficiency automation equipment, CNC machine tools are widely used in the manufacturing industry. In order to ensure the efficient production of CNC machine tools, it is necessary to monitor its operation status in real time, and the traditional manual inspection method needs to spend a lot of time and human resources to investigate, and it is difficult to grasp the abnormal situation of the machine tool in time.
Xinli Technology proposes a remote monitoring scheme for CNC machine tools based on XL802 communication host, which allows users to remotely grasp the operation data of machine tools in the monitoring room, judge whether they are abnormal, and carry out maintenance in time to avoid production interruptions and losses caused by machine tool failures.
1. Equipment selection.
Considering the needs of on-site monitoring, the XL802 communication host is selected, and the characteristic state parameters of the PLC of the CNC machine tool are read by connecting the communication interface such as Ethernet or RS485 of the machine tool.
2. Network scheme.
The XL802 communication host can push data to the monitoring platform through Ethernet and Wi-Fi, or directly upload data to the cloud platform through 4G.
3. Platform layer.
The XLSCADA monitoring platform can be built according to the needs to realize the real-time monitoring of the operation data of CNC machine tools
Improve production efficiency: obtain the running status and processing status of CNC machine tools in real time, find and solve potential problems in time, and improve production efficiency and capacity utilization;
Reduce losses and costs: Through real-time monitoring and data analysis, the system can warn of equipment failures in advance, avoid production interruptions and losses caused by failures, and reduce maintenance costs;
Improve product quality: The operating data collected by the system can be used to analyze and optimize processing parameters, monitor production quality, etc., provide decision-making basis, and improve manufacturing processes and product quality;
Reasonable machine tool life: make the machine tool reasonably serve in the case of maintenance and production.