The screw conveyor is an efficient and reliable conveying equipment, and its installation and commissioning are essential to ensure the normal operation and service life of the equipment. The following are the steps for the correct installation and commissioning of the screw conveyor:
1. Installation steps.
1.Foundation preparation: Before installing the screw conveyor, the ground needs to be leveled and the foundation is solid and level. If necessary, the floor can be hardened.
2.Parts inspection: All parts are inspected to ensure that there is no damage, rust and other phenomena. At the same time, check whether the specifications and quantities of each component meet the design requirements.
3.Mounting bracket: According to the requirements of the design drawing, install the bracket of the screw conveyor correctly. Ensure the stability of the stent and adjust the levelness.
4.Install the belt: Place the belt on the bracket, adjust the position, and fix it. Ensure that the conveyor belt is flat and free of twisting.
5.Install the motor and reducer: Install the motor and reducer in the designated position, and connect the power supply and transmission device. Make sure that the centerline of the motor and reducer is aligned with the centerline of the conveyor belt.
6.Install the spiral blades: Install the spiral blades on the conveyor belt to ensure that the spiral blades are tightly integrated with the conveyor belt and there is no loosening.
7.Commissioning and operation: After completing the above steps, carry out a trial run and check the operation of the screw conveyor. If there is an abnormality, make adjustments.
Second, debugging steps.
1.Preliminary commissioning: In the initial operation, the no-load operation should be carried out first, and the operation condition of the screw conveyor should be checked. If there is a problem, make adjustments in time.
2.Debugging with load: After the no-load operation is normal, load debugging is carried out. Gradually increase the load and observe the operation of the screw conveyor. If there is an abnormality, make adjustments.
3.End of commissioning: After many times of debugging and adjustment, ensure that the screw conveyor runs smoothly without abnormal noise and vibration. At this point, the debugging work can be considered complete.