Fluid & Wear Integrated** Condition Monitoring and Diagnostic SystemIt is a powerful condition monitoring tool for mechanical equipment, which can monitor the lubrication system and wear status of mechanical equipment in real time, and timely find and warn potential faults, so as to effectively extend the service life of equipment and reduce maintenance costs.
The system is mainly composed of three parts: on-site data acquisition module, local server and remote diagnosis center.
Field Data Acquisition Module:
The module is the core of the whole system, which includes an oil data acquisition station, a wear sensor, a viscosity sensor, a moisture sensor, a dielectric constant sensor, a temperature density sensor, and a cleanliness sensor. These sensors are installed in the lubricating oil circuit of the machinery and equipment, and can monitor the lubrication status of the equipment in real time, as well as changes in parameters such as wear, viscosity, moisture, dielectric constant, temperature density and cleanliness. In addition, the module is equipped with a signal transmission cable for transmitting the data collected by the sensor to the state condition monitoring system collector.
On-premise server:
The local server is the center of data processing and storage, which receives the data transmitted by the on-site data acquisition module and processes, stores and analyzes it. The server is equipped with advanced data processing software, which can perform real-time monitoring, data analysis and diagnosis of various sensor data. In addition, the local server can also store data in a local database for subsequent data query and failure analysis.
Remote Diagnostic Center:
The remote diagnosis center is a place for data analysis and diagnosis, which is composed of professionals who can monitor and analyze the data in the local server in real time, and find and warn potential faults in time. If abnormal data is found, the remote diagnosis center can immediately notify the on-site staff so that timely measures can be taken to avoid equipment failure. In addition, the remote diagnostic center can provide technical guidance and support to field staff to help them better maintain and manage machinery and equipment.
In short, the oil and wear integrated ** condition monitoring and diagnosis system is a very useful condition monitoring tool for machinery and equipment, which can effectively improve the operation efficiency of equipment, extend the service life of equipment, and reduce maintenance costs. By using this system, enterprises can better understand the operation status of machinery and equipment, find and solve potential problems in time, so as to achieve better economic and social benefits.