Project Background
Shenzhen Xinshi Optoelectronics Technology Co., Ltd. (hereinafter referred to as "Xinshi Optoelectronics") is an emerging display factory, in the face of market competition, the company decided to improve production efficiency and yield rate through digital means. After detailed market research, ZIMES fully matches its needs for data collection, analysis and traceability of production processes at the production site, thereby improving production efficiency and quality yield.
Core appeals
Promote digital capabilities and improve management level: Digitize the production process, reduce the blind spot of production line management, and prevent fools and errors through process card control and necessary verification, reducing labor costs and resource waste.
Scientific label management to reduce maintenance costs: There are many types of labels for the whole machine, and different customers have strict requirements for different models of label styles, which need to meet the management requirements of rapid customization of label templates.
Improve production efficiency and improve quality yield: the introduction of mature manufacturing software, precise control of product process, reasonable arrangement of testing points, timely discovery and solution of production adverse factors, etc.
Strengthen fine management and realize product traceability: Through the refined management and data collection and analysis of the process, the traceability of the whole life cycle of products can be realized to ensure the quality and safety of products.
Solution
Digitalization of the production process: While implementing ZIMES products for customers, we fully combine the implementation experience of the semiconductor display industry. By arranging information collection points at key points and establishing the interconnection between points, the entire production process is digitally presented to reduce the blind spots of production management and assist managers in making production decisions.
Scientific tag management: Through the tag management plug-in, users can customize the type, size, and information of tags. In addition, we have carried out independent control of the most sensitive serial numbers in label information to avoid product rework caused by incorrect label format, mislabeling, omission, duplicate code, etc., and ensure the rigor and accuracy of label management.
Production process configuration: Combined with the on-site process flow, draw the corresponding process route of the system, so as to effectively prevent the wrong placement of products. The process is also equipped with an independent testing station to enter the defective information of the product, and the yield information of the work-in-process and finished models can be intuitively displayed through the big data statistics function.
Traceability of the production process: According to the pre-defined process flow, the product information will be transmitted according to the corresponding path. At key points, there are independent monitoring points for data collection. The use of auxiliary materials is also managed through a complete set of online processes, from warehousing, delivery, distribution, feeding, consumption to return, each link will be recorded in the system. Managers can view all the information in the production process of the product at any time, as well as the historical history.
Project Outcomes:
Optimize the management level of the production line: With the help of the production data provided by ZIMES, it provides managers with a basis for decision-making and assists in formulating more accurate and reasonable strategies and plans, thereby improving management efficiency35.
Reduce product rework rate: Through the use of label management plug-ins, users can customize the label type, size and information, and independently control the most sensitive serial numbers in the label information. Eliminate product rework caused by incorrect label format, mislabeling, omission, duplicate code, etc., and reduce product rework rate28.
Improve the comprehensive yield: ZIMES records the core data such as the process and equipment status in production, which can timely find problems in the production process, quickly adjust the process parameters and production plan, improve the yield and quality of products, and assist operators to standardize the operation process and improve the comprehensive yield17.
Improve the efficiency of reporting: Through the refined management of all links in the production process, promote collaboration between different departments and teams, avoid information islands and duplication of work, and improve the efficiency of reporting13.
Improve product traceability: Through ZIMES real-time monitoring of the operation status of the production line, managers can query the product production process records through the system to achieve 100% traceability of products.
Customer profile
Shenzhen Xinshi Optoelectronics Technology Co., Ltd. is a professional company that provides customers with intelligent display products and audio solutions, and is a high-tech enterprise integrating product development, production, sales and construction services. The company was jointly founded by a number of professionals with more than ten years of experience in the display field, and has strong technical research and development strength and customer service capabilities. The business covers a variety of intelligent display products such as seamless LCD splicing, transparent screens, advertising machines, all-in-one machines and digital signage, as well as remote conference systems, security command systems and other audio integration solutions. It has won the national high-tech enterprise certificate, and has been rated as an innovative small and medium-sized enterprise, a specialized and special new small and medium-sized enterprise.