Business management is definitely not playing mahjong gambling, you can rely on luck to win, but must rely on accurate planning and correct and timely implementation and management. Otherwise, the precious funds and resources invested will soon be consumed, or even collapsed in the confusion of failing for some reason!
The higher the management level, the more the enterprise knows how to use the quantitative management method. This is the case for many enterprises in Europe, the United States and Japan, and the same is true for successful enterprises in China.
In the metrological benchmark data,Standard working hours have always played an irreplaceable role. Standard working hours are required for production planning management, production performance management, production standard cost analysis, and new product management.
Apply the value of standard work.
01. Definition of standard working hours
The so-called standard working hours refer to the time required for a trained skilled worker to complete a certain quality and quantity of work under normal conditions with prescribed operating methods and tools.
02. The importance of establishing standard working hours
In an enterprise, standard working hours are the standard by which all work is measured, and it has a fairly high degree of objectivity and fairness.
The role of standard working hours includes estimating the load and output of the factory, formulating the basis of production plan, the basis for increasing or decreasing machinery and equipment, ensuring the balance of assembly line production, and the basis for efficiency analysis.
Estimated plant load output
That is, the factory space is certain, and the factory capacity can be measured with standard working hours in the process.
The basis for developing production planning
That is, by using standard working hours, the production management department can make production plans more accurately, and if there is a problem in schedule control, it can also make manpower adjustments according to standard working hours;
The basis for adding or decreasing machinery and equipment
In other words, the number of machines and equipment can be increased or decreased according to the machine capacity (converted to standard man-hours) when the production volume changes.
Ensure the balance of assembly line production
That is, an assembly line has many processes, and manpower can be allocated according to the standard working hours of each process to make the production line balanced and smooth.
The basis of efficiency analysis
That is, with standard working hours, it is possible to calculate how many products can be completed in what time.
The establishment of standard working hours is an important basis for reasonable wage setting. Without standard working hours, it is impossible to accurately measure the distribution of benefits, and we can only rely on experience to evaluate wages.
The standardization of working hours is to formulate a reasonable salary according to the standard time according to the standard practice, and then formulate a reasonable salary according to the skill standard and the standard time, so as to give employees a fair, just, open and transparent salary system.
In short, standard working hours are an important basis for the implementation of on-site management, and accurate standard working hours can balance the production line, effectively allocate staff, and mobilize the enthusiasm of employees. All production departments should formulate corresponding production plans according to standard working hours. There is also a kind of scientific management in the use of standard working hours, so it must be measured in a scientific way.
03. The method of formulating standard working hours
Direct observations. Stopwatch measurement
Even if the method of direct measurement using a stopwatch (also called a computer meter) is usually selected to work in a normal environment by a general skilled employee to measure the time; There are also several ways to measure with a stopwatch, with the option of using multiple measurements or the option of continuous measurements; Predetermined Time Standards (PTS) is a standard timetable for decomposing the actions that make up a work unit into a number of basic actions, observing these basic actions in detail, and then making them into a standard schedule of basic actions.
Modeling Law
That is, the various actions of the human body are decomposed into 21 basic actions, and when the standard working hours are formulated, the actions of the employees' work are decomposed into the corresponding actions in the model law, and the standard working hours are formulated according to the time corresponding to the corresponding actions, and the most basic action unit time in the model law is 0129 seconds, which can be adjusted according to different conditions such as proficiency;
3.Brief Work Factor (BWF).
BWF is also to decompose various actions into basic kinetics, the basic unit is BU, and the time of each BU is 006 seconds, each kineon is 5 bu, by breaking down employee movements into basic kinematics in BWF, to establish standard working hours.
Other methods. In addition to the above methods, there are other standard working hours setting methods such as MTM (Standard Method for Scheduled Operating Time) and WF (Method for Working Factors). This refers to the theoretical method, but in practice, the method of setting standard working hours can be used flexibly, for example, when there is a new model that needs to set standard working hours, you can refer to similar models in the past to create standard working hours.
04. Standard working hours and capacity calculation software
Time & Efficiency Management Software System:Production management personnel can use PC or mobile phone APP to view production and real-time labor data in detail and activity by activity from any location, including standard working hours and capacity data, etc., through the working hours and efficiency management system, production management personnel can clearly understand the working hours, work orders, production capacity and other contents of the entire production workshop in real time at any locationTruly help you create a transparent production workshop.
Through the implementation of the working hours system, the status of all production line personnel or production lines on site can be grasped in real time, and production line personnel can be flexibly arranged and dispatched as needed to improve production efficiency. At the same time, through the system's working hours statistics and other data, it provides accurate working hours, production capacity and efficiency data for relevant departments to calculate employee wages and calculate labor costs, without spending a lot of manpower for statistics and accounting. The benefits of the system are as follows:
Performance management: help customers easily achieve production performance management, and control the efficiency data of individuals, teams and workshops in real time;
Production efficiency: help enterprises improve production efficiency and reduce overtime;
Production scheduling: grasp the working status of the personnel of each production line at any time to help realize flexible personnel scheduling;
Eliminate waste: reduce idle time in production, reduce the waste of personnel and time;
Material management: through the network function of the mobile terminal, the warehouse is notified to replenish materials in a timely manner;
Management decision-making: provide comprehensive, real-time data for management decision-making;
Customer service: Make the production process more transparent, control the progress of orders in real time, and improve the punctuality of shipments.
Therefore, the application of standard working hours information system is also very important for enterprises!
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