Efficient filtration, pure production, Feichao ceramic slurry filtration solutions

Mondo Technology Updated on 2024-03-01

Ceramic paste plays an indispensable role in the field of modern science and technology and engineering, and its importance is mainly reflected in its versatility and wide application, such as the preparation of various ceramic products, electronic devices, medical devices, building materials, etc. The preparation of ceramic slurry goes through a precise process, which requires reasonable powder formulation, suspension medium and dispersant, etc., to ensure that the prepared slurry has good rheology, viscosity and dispersion.

Filtration is crucial in the preparation of ceramic slurries, as it affects the final quality and performance of the product. However, the ultra-high particle size control and rheology of ceramic slurry in the filtration process make this process face many challenges. Currently, we.

It can provide a variety of customized solutions in filtration and washing process, slurry classification filtration, magnetic impurity adsorption, high-temperature flue gas purification, etc.

In response to the problems faced by traditional slurry processing, we use a continuous gradient filtration washing process, in which the slurry is continuously cycled through the dycera rotary ceramic membrane filtration system, and finally the solid filter cake is completed by the selfclear automatic filtration system**.

The whole process of continuous gradient filtration washing process can be carried out automatically and work continuously, so that the production process is simple, stable and efficient, which significantly improves the production capacity efficiency and product purity, reduces washing water, reduces labor costs, and the closed treatment also improves the factory environment to a large extent.

Graded filtration, that is, leaving the particles needed by the customer in the liquid and removing the unwanted particles, is not only related to product quality and process stability, but also directly affects production efficiency and cost control. In order to meet the needs of graded filtration, filter element products should be supported by the research and development of fine fiber technology, filter material base technology, and filter element processing technology.

We have launched the Libagard high-purity nano-slurry capsule filter for the filtration of ceramic slurry, which uses a unique high-purity nano-membrane filtration technology to efficiently remove impurities and ensure absolute precision filtration, which not only improves the quality of the product, but also minimizes material waste and hazardous waste generation. Libagard has excellent safety and convenience, the product has passed strict air tightness test verification, and the liquid in the capsule will not leak out when replaced, so as to avoid liquid splashing and polluting the environment.

Based on these advantages, libagard is suitable for the filtration of slurries, precious media, highly toxic and irritating media, and materials that are not easy to clean the pipeline, providing customers with a more comprehensive and reliable solution to create economic value.

In production, customers are also concerned about the removal of magnetic impurities in ceramic powders. We specially launched the FerroClean electromagnetic powder iron remover to solve this problem, which uses high gradient magnetic field technology to adsorb micron-level magnetic particles in the powder, and adopts a high-frequency screen structure, which can effectively solve the problem of easy plugging of powder, efficiently remove magnetic particles, and its fully automatic characteristics also greatly reduce labor costs.

Ferroclean electromagnetic powder iron remover can be used in production lines with strict requirements for magnetic material content, such as ternary materials, lithium cobalt oxide, lithium iron phosphate, lithium manganese oxide and precursor production in the lithium battery industry, and the dry powder link of artificial graphite, natural graphite, lithium carbonate, silicon carbon and other production lines, and is also widely used in food, chemical, plastic, kiln, pharmaceutical, semiconductor, new energy and other industries.

Feichao has innovatively developed a high-temperature flue gas filtration system, which does not need to be cooled and directly enters the filtration process at high temperatures. The system adopts a metal-ceramic filter element, which has higher filtration accuracy, which can greatly improve the quality of syngas, and can also carry out first-class filtration, so that the impurity content of the eluent can be reduced in the dust removal step, and it has an ultra-fine dust removal effect, which can achieve ultra-clean discharge and has a low pressure difference. This method not only meets environmental protection standards, but also copes with more stringent filtration requirements, and has a wide range of social and economic value in calcium carbide PVC, lithium battery deep processing, and incineration tail gas in the non-ferrous metal industry.

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